Control valves are, by design, an interface between the process and the outside. This interface with the outside can cause a certain level of fugitive emissions – the unintentional leaks in the process that can range from being negligible (below 3 ppm), to causing environmental concern, as leaks over 500 ppm violate Environmental Protection Agency (EPA) standards. This is why it is important to understand the effects of these leaks, as they not only affect overall plant efficiency, but can be harmful to the environment as well, especially if your process involves volatile organic compounds (VOCs).
To reduce fugitive emissions from your control valves, there are certain practices that need to be performed regularly. Here are some best practices to keep in mind:
Ensure regular maintenance
Preventing fugitive emissions through proper maintenance will yield better outcomes than fixing them after they occur. Even the best technology requires regular preventive maintenance to minimize fugitive emissions. Work with an OEM-certified service provider to develop a customized maintenance plan, ensuring that your valves operate at their original capacity and configuration.
Get the right maintenance plan
A comprehensive and well-designed maintenance plan is critical for proper valve maintenance. If you’re unsure where to start, working with an accredited service provider is the best option. They can conduct a Fugitive Emissions Assessment to identify critical valves and recommend the right technology upgrades and maintenance plan based on your preferences and valve needs.
Work with OEM-certified service providers
Improper handling of fugitive emissions can significantly impact processes and reduce efficiency, leading to many unwanted effects like quality issues, additional energy usage, and increased process variability. It’s important to work with trusted service providers with a proven track record of impeccable service, like NECI.
Get in touch with one of our Experts 24/7/356 at
1-844-NECI-NOW or
contact us to learn more about our fugitive emissions solutions.
